Jayrad Cac For Hyundai I40 2011-On VF 1.7Lt Dt4 Diesel Turbo IC4533

Overview

The Jayrad Charge Air Cooler (CAC) is a high-performance automotive component designed specifically for Hyundai i40 models from 2011 onwards, equipped with the 1.7L DT4 diesel turbo engine. Primarily used in passenger vehicles and light commercial applications, this CAC enhances engine efficiency by cooling compressed air from the turbocharger, reducing intake temperatures for better combustion and fuel economy. As a trusted product from Jayrad, a specialist in automotive cooling systems, it adheres to rigorous manufacturing standards, drawing on decades of expertise to ensure reliability in demanding operational contexts like urban driving and highway conditions. This component supports optimal performance in modern diesel engines, aligning with industry best practices for energy efficiency and emissions reduction.

Technical Specifications

This Jayrad CAC features a durable aluminum construction for excellent heat dissipation and corrosion resistance. It operates effectively at pressures up to 2.5 bar, with a core size optimized for the Hyundai i40's engine bay, typically measuring around 500mm x 200mm x 80mm. The unit supports airflow rates of up to 300 CFM, ensuring minimal pressure drop while maintaining cooling efficiency in temperatures ranging from -10°C to 100°C. Engineered for precision, it includes finned tubes for enhanced thermal transfer and is compatible with standard turbo setups, making it ideal for high-mileage vehicles.

Safety & Compliance

Built with safety in mind, the Jayrad CAC incorporates burst-resistant materials and pressure-relief designs to prevent failures under extreme conditions. It features anti-corrosion coatings to withstand harsh environments, reducing the risk of leaks. The component complies with ISO 9001 quality standards and meets automotive regulations like ECE R49 for emissions, ensuring it supports safer vehicle operation and environmental compliance in regions with strict emission controls.

Installation & Maintenance

Installation requires professional mechanics due to the need for precise fitting in the engine compartment, typically taking 1-2 hours with basic tools. It should be operated in ambient temperatures between -5°C and 95°C, avoiding direct exposure to road debris. For maintenance, inspect for clogs or damage every 20,000 km, and clean the fins with compressed air to maintain optimal airflow and prevent overheating.

Warranty & Support

Jayrad offers a 12-month warranty covering manufacturing defects, provided the CAC is installed by a certified technician and used under normal conditions. Exclusions apply for misuse or improper installation. After-sales support includes access to technical advice via Jayrad's customer service, with replacement parts available through authorized dealers for seamless assistance.

FAQs

• Q1: Is this CAC compatible with other Hyundai models?

  A: It is specifically designed for Hyundai i40 2011+ with the 1.7L DT4 diesel turbo; compatibility with other models should be verified by a professional to ensure proper fit.

• Q2: What maintenance is required for this Charge Air Cooler?

  A: Regular visual inspections and cleaning of the fins every 20,000 km are recommended to prevent efficiency loss and extend the unit's lifespan.

• Q3: What does the warranty cover?

  A: The 12-month warranty covers defects in materials and workmanship, but not damage from accidents or incorrect installation.