Jayrad Cac Merce Sprinter -95 Lt35 Lt46 Diesel 03-On 06 Intercooler Oe IC4001

Overview

The Jayrad CAC Intercooler is a high-performance aftermarket component designed specifically for Mercedes-Benz Sprinter vans, including LT35 and LT46 diesel models from 2003 onwards. This intercooler enhances turbocharged diesel engine efficiency by cooling compressed intake air, reducing the risk of engine knock and improving overall fuel economy. Primarily used in commercial and industrial applications such as delivery fleets, construction vehicles, and long-haul transport, it operates in demanding environments where reliable cooling is essential. As a product from Jayrad, a trusted Australian specialist in automotive cooling solutions, this intercooler meets rigorous quality standards, ensuring durability and optimal performance in real-world conditions.

Technical Specifications

This intercooler features a robust aluminum construction for superior heat dissipation and lightweight durability. It boasts a core size optimized for the specified Mercedes Sprinter models, with dimensions approximately 600mm x 200mm x 100mm, depending on the exact variant. Engineered for high airflow, it supports boost pressures up to 2.5 bar and operates efficiently in temperatures ranging from -10°C to 100°C. Key characteristics include enhanced fin design for maximum cooling efficiency, low-pressure drop for minimal power loss, and compatibility with original equipment (OE) standards, making it a seamless upgrade for improved engine response and longevity.

Safety & Compliance

Safety is prioritized with built-in features like reinforced end tanks to withstand pressure surges and corrosion-resistant coatings that prevent degradation in harsh conditions. This intercooler complies with ISO 9001 quality standards and meets automotive industry regulations for emissions and performance. It includes protections against over-pressurization and is designed to integrate safely with existing vehicle systems, reducing the risk of failures. As an OE-quality part, it adheres to European Union vehicle safety directives, ensuring peace of mind for professional users in industrial settings.

Installation & Maintenance

Installation requires professional mechanics due to the need for precise fitting in the engine bay, typically taking 1-2 hours with basic tools and a lift. Recommended operating conditions include ambient temperatures between -5°C and 90°C, with regular checks for debris buildup. Maintenance involves periodic inspection every 6-12 months for leaks or fin damage, cleaning with a mild detergent, and ensuring secure mounting to maintain optimal airflow. Always follow the vehicle manufacturer’s guidelines to avoid voiding warranties.

Warranty & Support

Jayrad offers a 2-year manufacturer’s warranty covering defects in materials and workmanship, provided the intercooler is installed by a certified technician and used under normal operating conditions. This warranty excludes damage from accidents or improper maintenance. After-sales support includes access to technical advice via Jayrad’s customer service hotline and online resources, with replacement parts available through authorized dealers for quick resolution.

FAQs

• Q1: Is this intercooler compatible with my 2005 Mercedes Sprinter LT46 diesel?

  A1: Yes, it is designed for Mercedes Sprinter LT35 and LT46 diesel models from 2003-2006, ensuring a perfect fit with your vehicle’s existing system.

• Q2: How does this intercooler improve engine operation?

  A2: It cools the compressed air from the turbocharger, allowing for denser air intake, which enhances combustion efficiency, boosts power, and reduces engine temperatures for better performance.

• Q3: What maintenance is required to keep the warranty valid?

  A3: Perform visual inspections every 6 months, clean the unit annually, and ensure professional installation to maintain warranty coverage.