Jayrad Cac Ford Mazda Bravo 2.5Lt Courier 1999-2006 PE PG PH IC3224

Overview

The Jayrad Charge Air Cooler (CAC) is a high-quality automotive cooling component designed for Ford and Mazda vehicles, specifically the Bravo 2.5L Courier models from 1999 to 2006 (PE, PG, PH variants). As a key part of the engine's intercooler system, it efficiently cools compressed intake air, enhancing engine performance, fuel efficiency, and reliability in demanding driving conditions. Manufactured by Jayrad, a trusted Australian specialist in automotive parts, this CAC is ideal for off-road enthusiasts, commercial fleets, and daily drivers seeking durable solutions to prevent overheating and maintain optimal engine temperatures. Drawing from industry expertise, this product exemplifies reliable engineering for modern automotive applications.

Technical Specifications

This Jayrad CAC features a robust aluminum construction for superior heat dissipation and lightweight durability. It measures approximately 600mm x 300mm x 80mm, with a core design that supports airflow rates up to 500 CFM, ensuring efficient cooling for 2.5L turbocharged engines. Operating pressures reach up to 20 PSI, with a burst pressure rating of 60 PSI for safety. Engineered for compatibility with Ford and Mazda systems, it includes precision-machined fittings and a fin density of 10-12 fins per inch, promoting rapid heat exchange while withstanding temperatures from -40°C to 120°C. These specifications make it a high-performance upgrade for enhanced turbo efficiency and reduced engine wear.

Safety & Compliance

The Jayrad CAC incorporates built-in safety features like reinforced end tanks to prevent leaks under high pressure and a corrosion-resistant coating for longevity in harsh environments. It meets stringent automotive standards, including ISO 9001 certification for quality manufacturing and compliance with SAE J2334 for thermal cycle testing. Additionally, it adheres to Australian Design Rules (ADR) for vehicle safety, ensuring protection against potential failures that could lead to engine overheating or emissions issues, providing peace of mind for users in industrial and recreational settings.

Installation & Maintenance

Installation requires professional mechanics due to the need for precise mounting in the engine bay, typically involving removal of the existing CAC and secure bolting with OEM-compatible hardware. Recommended operating conditions include ambient temperatures between -20°C and 100°C, with regular inspections for debris buildup or coolant leaks. Maintenance involves periodic cleaning with a mild degreaser and annual pressure checks; avoid harsh chemicals to preserve the aluminum core. Following these guidelines ensures optimal performance and extends the component's lifespan to over 100,000 km under normal use.

Warranty & Support

Jayrad offers a 3-year limited warranty on this CAC, covering manufacturing defects under normal operating conditions, with proof of purchase required. Service conditions exclude damage from accidents, improper installation, or misuse. After-sales support includes access to technical advice via Jayrad's customer service and replacement parts availability through authorized dealers, ensuring reliable assistance for any post-purchase concerns.

FAQs

• Q: Is this CAC compatible with other Ford or Mazda models?

  A: It's specifically designed for Ford Mazda Bravo 2.5L Courier (1999-2006 PE, PG, PH), but always verify your vehicle's VIN for exact fitment to avoid compatibility issues.

• Q: How do I know if my CAC needs replacement?

  A: Signs include reduced engine performance, overheating, or visible leaks; consult a mechanic for diagnostic tests to ensure safe operation.

• Q: What maintenance is required to keep the warranty valid?

  A: Perform annual inspections and cleanings as per the guidelines, and retain records of professional servicing to maintain warranty coverage.