The Ultimate Guide to Choosing Long Range Fuel Tanks for Hilux

Long Range Fuel Tanks for Hilux: Pricing, Options & Buying Guide for Extended-Range Utes

Long range fuel tanks for Hilux are a crucial upgrade for those seeking extended touring capabilities across Australia's vast landscapes. These tanks, which replace or augment the standard under-body unit, can significantly boost fuel capacity from the original equipment’s ~80 L to impressive 140–153 L volumes. Readers actively exploring upgrade kits will find value in near-doubled driving range, reduced fill-up costs, and a stronger sense of security. The benefits derived from Toyota Hilux long range fuel tanks include remarkable fuel capacities and peace of mind on long journeys.

What Exactly Is a Long-Range Tank?

For users accustomed to the typical 80 L capacity of a standard Hilux diesel tank, aftermarket long range tanks represented a game changer. These units, constructed using advanced methods such as single-piece polymer moulding or 2 mm aluminised steel, integrate with existing vehicle systems, including fuel lines, sender, and rollover valves. By choosing a long range tank Hilux owners can enjoy increased autonomy and explore remote areas with confidence.

Key Benefits for Dual-Cab Touring & Work

• Increased Travel Range: A Hilux fitted with a long range tank can cover up to 1,300 km on one fill. This capability is invaluable when crossing the outback or extensive rural terrains.

• Cost Efficiency: With bulk fuel buying options, users can avoid exorbitant outback prices, sometimes over $2.80/L, resulting in considerable savings.

• Peace of Mind & Safety: The longer range provided by a larger tank reduces worry about fuel availability in remote areas.

• Reduced Wear on Fuel System: Fewer refueling stops lessen the frequency of pump hot-soak cycles and contamination risks.

• Payload Preservation: Polymer tanks offer a lighter option to maintain payload efficiency alongside extended range benefits.

Tank Construction & Material Choices

Choosing the right construction material for a long range tank is key to maximizing benefits:

Cross-Linked Polymer

• Features 7-9 mm wall thickness, providing robust, rust-proof containment.

• Often weighs 10–15 kg less than equivalent steel tanks, essential for payload sustained efficiency.

Aluminised Steel

• Usually offers capacities from 150–153 L with 2 mm thickness and robust durability.

• Comes with drain plugs for simplified maintenance and is chunkily durable.

In comparing materials, consider capacities, weight impact, corrosion resistance, and warranties offered on each option.

Popular Kits & Typical Pricing

• ARB Frontier Polymer 140 L: Retails for AU$1,495–1,695 plus fitting costs with a three-year warranty. Integrates the original equipment sender and proves consistently reliable.

• Brown Davis 150 L Steel: Available for AU$1,750–1,950 with similar installation considerations, notable for its robustness.

• Long Range Automotive 153 L Steel: Priced at AU$1,690–1,890, offering options for additional protection like a 5 mm bash plate.

In relation to the next gen Ranger long range tank, similar offerings like the ARB 140 L model for Ranger Raptor priced at AU$1,595 provide versatile options for mixed-fleet owners.

Factors to Consider Before Purchase

• Model Compatibility: Ensure compatibility across various Hilux models and series.

• Fuel Type: Primarily designed for diesel, verify availability and adaptation to your vehicle specification.

• Weight & GVM: Consider the additional weight (~120 kg) a full tank adds and its impact on vehicle dynamics.

• Fuel Gauge Recalibration: Expect discrepancies with remaining fuel readings; some products still read “empty” with ~35 L in reserve.

• Spare Wheel Clearance: Dieol Compabilityy with existing setups, especially spare tire location, must be confirmed.

• Legal Compliance: Ensure ADR approvals and insurance considerations align with your vehicle’s modification requirements.

Installation Walk-Through & Timeframes

It is strongly advised to entrust a professional to the installation of these tanks, a procedure estimated to take between 1.75 and 2.5 hours. The process begins with securing the support tray, disconnecting existing units, and carefully transferring necessary components like the sender unit. Adhering meticulously to pressure-test lines and torque specifications is necessary for optimal functionality thereafter.

Maintenance & Longevity Tips

• Following harsh terrain, inspect for potential damage, particularly around lines and straps.

• Utilise drain plugs in steel tanks every 20,000 km for sediment removal; polymer tanks may rely on external methods.

• Ensure filler neck cleanliness to prevent dust ingress and gauge inconsistencies.

• Maintain vigilant use of backup indicators like trip meters for ongoing accuracy monitoring.

Cost-Benefit Snapshot

An additional 120 L fueling capacity routinely filled with an average 15 c/L saving equates to an $18 saving per fill. It underscores tangible cost benefits and boosts potential resale value among touring enthusiasts.

Conclusion

Summing up, long range fuel tanks tailored for Hilux vehicles serve as a substantial enhancement for maximizing travel potential, cost efficiencies, and reliability across Australia's demanding terrains. With thorough consideration of construction material preferences, existing model compatibility, and comprehensive warranty coverage, owners can make informed choices tailored to their driving context and needs.

FAQs

• Will my fuel gauge still work? Yes, though recalibration is often recommended to account for increased capacities.

• Do I need a Gross Vehicle Mass (GVM) upgrade? Depending on your enhancement needs, it may be required if weight limits are approached or exceeded.

• Does a long range tank void warranty? In many cases, no, but confirming specific vehicle policies is advisable.

• Why opt for polymer over steel? Polymer is often lighter and more rust-resistant; steel provides additional robustness.

• Can I install it myself? Professional installation is recommended to ensure precision, compliance, and safety.

• Is ADR approval necessary? Yes, ADR compliance ensures legal and safe upgrades.